Laser Machining
Laser Micromachining Science Engineered to Perfection
Micromachining & Laser Hole Drilling Services
Surface Micromachining
Micromcahining
NumberHole Drilling
  Over 1 Billion Holes Drilled Annually.



Spacer .025 Aluminum Hole Drilling - Click to Enlarge

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All modern industries experience the need for smaller and smaller parts. Manufacturers of electronics, medical devices and components, computers and parts, avionics, etc., have a need for parts of miniature sizes and complex shapes and hole patterning. They are made by a variety of methods. Laser hole drilling outperforms wire EDM, chemical etching, mechanical machining/cutting, electroforming, and other processes because the process is non-contact and flexible.

In addition, there are fewer process limitations, no need for expensive waste disposal, and tooling costs are reasonable. High quality cuts with exceptional positional and feature size tolerances are achieved. LLTI developed laser-based hole drilling technology to satisfy the growing need for smaller products.

Applications:

Our expertise covers wide range from drilling ports in catheters, irrigation needles, precise orifices for oxygen regulators, fuel injectors, arrays of holes with conical shape for drug dispersion, filters with precise ratio of openings area for embolic filters, angioplasty, as well as drilling holes in long (10 to 20 feet) irrigation pipes.

Materials:

Materials such as stainless steel, aluminum, brass, silicon, ceramics, polyimides, nylon, are ideal for laser hole drilling.

Specifications and Tolerances:

In general, the resolution of features produced by laser micro-hole drilling is proportional to the wavelength used and beam quality. LLTI uses almost diffraction-limited beams and large numeric aperture lenses, or imaging techniques to form and drill the specific shapes. Two-micron features are achievable on some materials. Our lasers provide a depth-of-field sufficient to machine relatively thick materials. Positional accuracy on a single micron level allows us to make unique parts not achievable using conventional methods.

Hole Cut in .006 Brass - Click to Enlarge

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Laser cut holes in polyimide catheters - Click to Enlarge

 Stainless washer .003 shim - Click to Enlarge

Hole Drilling in Silicon Wafers - Click to Enlarge

Saphire & Ceramic No Post Process Cleaning - Click to Enlarge

Hole Arrays & Slots .006 Thick Germanium - Click to Enlarge

Hole array in polyurethane film 20 microns thick - Click to Enlarge


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SERVICES: Coating Removal - Hole Drilling - Marking/Engraving - Cutting - Welding - Medical - 3D Machining - Research & Development